400-710mm PVC bututu extrusion Line tare da 92/188 110KW mota
400-710mm PVC bututu extrusion Line tare da 92/188 110KW mota
Zane na 400-710mm PVC bututu:
Don babban bututun PVC, ana amfani da shi sau da yawa a cikin bututun samar da ruwa na masana'antu. Ana amfani da shi sosai a Saudi Arabiya da kasashen gabas ta tsakiya. Domin babban diamita bututu, da damar iya zama har zuwa 800-1000kg / h. Mun samu kwarewa sosai a cikin babban diamita na PVC bututu. Domin wannan layin, mun dauki 92/188 110kw extruder don tabbatar da barga extrusion gudun. Kayan ƙirar yana ɗaukar 40Cr tare da na'urar firikwensin zafin jiki. Motar ita ce Siemens-beide (haɗin gwiwa a China). Tana da tanki mai tsayin mita 6 da magudanar ruwa huɗu.
A cikin extrusion tsari na pvc bututu, abin da maki ya kamata a yi hankali
A lokacin aikin extrusion na CPVC (Chlorinated Polyvinyl Chloride) bututu, maki da yawa suna buƙatar kulawa da hankali don tabbatar da samar da bututu masu inganci. Ga wasu mahimman batutuwa:
1. **Tsarin Kayayyaki da Haɗawa**:
- Tabbatar da kulawa da dacewa da haɗakar da guduro na CPVC da ƙari don cimma daidaituwa iri ɗaya da daidaito a cikin kayan. Haɗin da ya dace yana da mahimmanci don kiyaye abubuwan da ake so na fili na CPVC.
2. **Irin zafin jiki**:
- Saka idanu da sarrafa zafin jiki na extrusion a hankali, kamar yadda kayan CPVC ke da takamaiman buƙatun zafin jiki don aiki. Kula da zafin jiki a cikin kewayon da aka ba da shawarar don hana lalata kayan kuma tabbatar da kwararar narkewa.
3. ** Zane-zane da Kanfigareshan ***:
- Yi amfani da sukurori waɗanda aka tsara musamman don sarrafa kayan CPVC. Tsarin dunƙule ya kamata ya samar da isasshen hadawa da homogenization na narkewa yayin rage girman dumama don guje wa lalata kayan abu.
4. **Die Design and Calibration**:
- Tabbatar cewa ƙirar mutun ta dace da fitar da bututun CPVC, tare da ma'auni masu dacewa da lissafi don samar da bututu tare da daidaiton kauri da diamita. Daidaita mutun da kyau don cimma girman bututu iri ɗaya.
5. **Sannan da Kwance**:
- Aiwatar da ingantattun tsarin sanyaya da kashewa don kwantar da bututun CPVC da aka fitar da sauri da saita girmansa. Kyakkyawan sanyaya yana da mahimmanci don hana yaƙe-yaƙe ko ɓarna bututu da tabbatar da kwanciyar hankali.
6. **Jawo da Girmamawa**:
- Sarrafa saurin ja da girman bututun CPVC don cimma girman da ake so da ƙarewar saman. Jawo mai kyau da girma yana tabbatar da daidaito a diamita na bututu da kaurin bango a tsawon tsawon bututun.
7. ** Kulawa da Kulawa Mai Kyau ***:
- Aiwatar da tsarin kulawa da inganci don gano duk wani lahani ko rashin daidaituwa a cikin bututun CPVC da aka fitar. Gudanar da bincike na yau da kullun da gwaje-gwaje don tabbatar da bin ƙayyadaddun bayanai da ƙa'idodi.
Ta hanyar sarrafa waɗannan maki a hankali yayin aiwatar da extrusion, masana'anta na iya samar da bututun CPVC masu inganci waɗanda suka dace da ƙayyadaddun ƙayyadaddun da ake buƙata da ƙa'idodin aiki.
Bayanin layin extrusion:
Twin dunƙule extruder inji
An ƙera extruder tare da manyan abubuwan haɗin ƙima don tabbatar da daidaiton samarwa, inganci da ƙarfin injin. Saboda siffar sandar kayan PVC, muna ɗaukar 110kw don layin extrusion don tabbatar da ƙarfin turawa. A halin yanzu dunƙule da ganga mu an ƙera su ne musamman don hana manyan halayen lalata.
Vacuum calibration & tanki sanyaya
Tankin caliberation na injin yana ɗaukar tsarin ɗaki biyu: ɓangarorin vacuum da sanyaya. Dukansu tankin injin ruwa da tankin sanyaya mai fesa sun ɗauki bakin karfe 304. Kyakkyawan tsarin vacuum yana tabbatar da madaidaicin girman bututu. Mun tsawaita injin da kuma sanyaya tanki zuwa 8m. Tare da tsarin kwantar da hankali da yawa, bututun PVC na iya zama mai sanyaya da kyau kuma yana da mafi kyawun wuri.
Rukunin Kashewa
Mun yi amfani da caterpillar guda huɗu akan na'ura mai ɗaukar hoto yana tabbatar da samar da bututu yana gudana a tsaye kuma a tsaye. Raka'a-kashe na iya yin keɓaɓɓen samfurin jigilar kaya bisa wasu buƙatun samarwa ta hanyar daidaita tsarin sarrafawa gabaɗaya.
Sashin Yanke
Babban madaidaicin rikodin rikodin yana tabbatar da daidaitaccen tsayin yanke yanke. Tare da tsarin kula da PLC, ana iya yanke shi ta aikin hannu bisa ga takamaiman aikace-aikacen. Saboda babban abin lalata na kayan aikin PVC, duk abubuwan da ke cikin sashin yanke suna ɗaukar bakin karfe 304. Yana tabbatar da rayuwar aiki na na'ura.
TUNTUBE MU:
Bututun CPVC sabon samfuri ne kuma sananne a tsakanin bututun. Muna da kwarewa sosai a filin samar da bututun PVC, idan kuna sha'awar, pls tuntube ni. Zan iya yin bayani mai wutsiya kuma in aiko muku da bidiyon aiki da yawa na samar da bututun PVC. Saurari tambayar ku.
